Automatic Tube Filling and Sealing Machine

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Automatic Tube Filling and Sealing Machine

 

Description : 

 

Our Automatic Tube Filling and Sealing Machine is designed to efficiently fill and seal cylindrical metal, laminate, or plastic tubes with various products, ranging from viscous to semi-viscous substances. With capacities ranging from 35 to 150 tubes per minute, our models, including linear and rotary tube fillers, cater to the diverse packaging demands across industries.

Our machines are versatile, capable of handling a wide range of products such as gel, shampoo, ointment, cosmetics, toothpaste, cream, adhesive, chocolate, sealant, mayonnaise, and more. They have been ergonomically designed for smooth operation, ensuring ease of access for setup, changeover, and maintenance.

Whether it’s a sleek linear design or a more compact rotary model, our tube fillers are engineered to maximize efficiency without compromising on functionality.

Our product lineup includes laminated tube filling machines, cosmetic tube fillers, plastic tube fillers, semi-automatic and automatic tube filling machines, as well as high-speed options tailored to specific needs such as toothpaste, lotion, pharmaceuticals, and cosmetics.

The Tube Filling Machine is specifically designed for filling and sealing laminate tubes, aluminum tubes, or plastic tubes with semi-solid products like creams, gels, and ointments.

The process is automated, starting with manual tube feeding into the machine. Tubes are then transferred and inverted before reaching the dosing station. Semi-solid products are supplied from a mobile vessel or vat and delivered to the filling machine nozzle through vacuum or sanitary pumps.

The machine fills the tubes with adjustable volumes of product before sealing the bottom using either a heat sealer or laminate crimper. Finally, the sealed tubes are transported out of the machine for further processing.

Automatic Tube Filling and Sealing Machine Capacity :

 

The Tube Filling Machine is equipped to handle various filling capacities and speeds, providing flexibility to accommodate different production requirements. It offers options for filling rates ranging from 30 tubes per minute to 150 tubes per minute across different models.


Tube Feeder :

 

The tube filling machine is engineered to facilitate the manual loading of tubes into the magazine in an ergonomic manner, ensuring ease of operation. Once loaded, the machine automatically feeds the tubes into the dosing station in an orderly fashion. The tubes are positioned vertically at a dedicated spot, with the open bottom side facing upward for efficient filling.

Dosing Station :

 

At the dosing station, the tube undergoes internal cleaning through adjustable air blowing and dust aspiration facilitated by a vacuum device. Compressed air to power the cleaning station is filtered through a terminal filter for optimal performance.

Semi-solid product is delivered from a mobile vessel or vat to the heated hopper via vacuum or sanitary pump integrated within the filling machine. The system ensures minimal residual product remains in the vessel after filling is complete.

A heated hopper equipped with a scraper maintains product homogeneity and consistent temperature. Central dosing volume adjustment is facilitated by an adjuster, allowing for precise control over dosing volume and speed. Operators can conveniently adjust these parameters at the operating terminal.

Additionally, the dosing station is equipped with automatic detection capabilities to alert operators if any dosing station is missing a tube.

Sealing Station :

 

At the sealing station, plastic tubes are securely sealed using thermos sealing technology, which employs high-frequency hot jaws and hot air to ensure complete closure. This process offers the flexibility to customize designer seals according to specific requirements

Parameter of the Automatic Tube Filling and Sealing Machine : 

 

Model FCT-AT23
Filling speed 30pcs/min
Suitable tube plastic tube, laminated tube, ALU tube, plumbum tube
Diameter of tube φ10-φ50mm
Length of tube   Max. 220mm
Filling volume range 5ml-250ml (Adjustable)
Filling accuracy ≤±1%

Motor power

1.1kw
Heat seal power 3.0kw
Working pressure 0.55-0.65Mpa
Power supply 380V/220V
Overall dimension(L*W*H) 2000*950*1900mm
Weight 850kg
Tubes Samples of Automatic Tube Filling and Sealing Machine :

 

The Expert Guide to tube filling and sealing machine

Automatic Tube Filling and Sealing Machine in Dubai :

For more information about our our automatic tube filling solutions, Contact us.

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